Info!
UPDATED 1 Sept: The EI library in London is temporarily closed to the public, as a precautionary measure in light of the ongoing COVID-19 situation. The Knowledge Service will still be answering email queries via email , or via live chats during working hours (09:15-17:00 GMT). Our e-library is always open for members here: eLibrary , for full-text access to over 200 e-books and millions of articles. Thank you for your patience.
New Energy World magazine logo
New Energy World magazine logo
ISSN 2753-7757 (Online)

How to deal with hazards in process operations more effectively

19/3/2025

10 min read

Feature

Forklift truck with forks high in air carrying a pallet along a row in a warehouse full of shelving and stacked pallets Photo: Adobe Stock/hacohob
What error conditions can you identify in this image? Blocked driver visibility could make it difficult to set the load down on the shelf. Error conditions are not the same as hazards.

Photo: Adobe Stock/hacohob

Despite the widespread use of risk assessments and hazard identification, accidents continue to occur in the energy industry and elsewhere. Perhaps more attention should be given to human factors in process safety, and particularly the conditions that raise the likelihood of errors. The co-author of new Energy Institute guidelines on the subject, Dr Marcin Nazaruk, founder and CEO of Psychology Applied, explains.

A very unfortunate workplace incident occurred a couple of years ago. Two technicians were planning to do some repair and maintenance on a valve in a process plant. A risk assessment was in place. However, on the day they approached the valve and started working on it, a jet of steam was released that killed both of them.

 

Despite having had a risk assessment and hazards controlled, they had opened the wrong valve. The case went to court, and the judge emphasised that the employer should have foreseen and prevented the risk of the men selecting the wrong valve.

 

The lesson of this sad story is that identifying and controlling hazards isn’t enough to effectively reduce risk in operations. That’s because something else is co-creating risk.

 

This content is for EI members only.
or join us as an EI Member to read all our Feature articles and receive exclusive EI perks from as little as £6 a month.